Design

Analysis

Prototype

Verification

Production

ONE OF THE TOP MECHANICAL ENGINEERING FIRMS IN MINNESOTA

Over 80% of our business comes from repeat customers, and for good reason. Our engineers’ diverse experience and creative talent—along with a production floor of cutting-edge equipment—enable us to deliver innovative, on-demand engineering design solutions for almost any project, big or small.

YOUR GO-TO PRODUCT ENGINEERING EXPERTS

Our agility allows us to take on projects at any stage, identify issues, and solve problems—without jeopardizing any on going engineering processes. Working in close collaboration, we can deliver your project more quickly and cost-effectively than you could typically achieve by hiring additional staff in-house.

ABOUT INTEGRITY DESIGN ENGINEERING

Located in Eden Prairie, Minnesota, Integrity Design Engineering has been helping individual inventors and Fortune 500 companies alike turn bold ideas into successful real-world products since 2009. When you work with Integrity, you have access to a wealth of talent, creativity and knowledge. Among them, our engineers hold 26 U.S. Patents and have 90 years of mechanical design experience under their belts. Above all, we earn repeat business because our clients know they can count on us to operate with honesty, respect and integrity every time.

INDUSTRIES SERVED

  • Consumer products
  • Telecommunications
  • Industrial measurement
  • Automation
  • Agricultural
  • Energy
  • Medical
  • Military

AREAS OF EXPERTISE

  • Product design
  • Industrial design
  • Embedded engineering services
  • Drafting and detailing
  • Project management
  • Electronics enclosures
  • Stamping and sheet metal designs
  • Test Fixtures and assembly tools
  • Automation and production equipment

I feel it is important that all our clients know and understand that I founded Integrity Design Engineering on the basis of Christian principles. That is why, in all our business dealings, I hold our entire Integrity team to the highest ethical and moral standards.

– Founder and President Mike Wayman

OUR LEADERSHIP TEAM

Mike Wayman

Mike Wayman Founder and President

Our engineers’ diverse experience and creative talent—along with a production floor of cutting-edge equipment—enable us to deliver innovative, on-demand engineering design solutions for almost any project, big or small.

COMPLETE MECHANICAL ENGINEERING DESIGN SERVICES

mechanical design solutions, mn

Mechanical Design Engineering

Integrity Design Engineering offers an array of industrial and mechanical design solutions, including CAD-generated solutions for:

  • Integrated assemblies
  • Machined parts
  • Sheet metal parts
  • Extruded parts
  • Cast parts
  • Molded parts
  • Welded assemblies
  • Wiring and cable harnesses
  • Graphic overlays
  • Silk screens
  • Photo rendering
Systems Analysis services in the Twin Cities

Systems Analysis

Through a variety of quantifiable simulations, our engineers can provide structural analysis, motion analysis and thermal analysis of new and existing mechanical designs.

  • Thermal and flow simulation
  • Tolerance stack-up analysis
  • Assembly simulation
  • Mechanism simulation
  • Welded structure simulation
  • Failure prediction
  • Natural frequency simulation
  • Buckling and collapse simulation
  • Drop test simulation
Rapid-prototyping services in the Twin Cities

Rapid Prototyping

Whether using metals or plastics, we offer a variety of rapid prototyping options—with very short lead times—to turn your prototype design from a proof of concept model to a tradeshow-quality product.

  • Machined parts
  • Sheet metal fabrication
  • Metal part creation:
    Selective Laser Sintering (SLS)
  • Plastic part creation:
    Fused Deposition Modeling (FDM)
    Stereolithography (SLA)
    3D Printing (3DP)
Product Design Verification services in the Twin Cities

Product Design Verification

Design verification in the product design cycle is essential. We have extensive experience in this area and provide the following testing services through fully accredited testing centers:

  • Highly Accelerated Life Testing (HALT)
  • Highly Accelerated Stress Screening (HASS)
  • Earthquake and seismic vibration
  • Transportation vibration
  • Packaged drop testing
  • High and low temperature
  • Humidity
  • Rain and water resistance
  • Salt spray
  • Fire and flammability
  • Solar radiation
  • Dust and blowing sand
  • Ozone
Production Engineering Services in the Twin Cities

Production Design

From vendor selection to final qualification, we have the production engineering experience and relationships to take your design to production and bring it to market, providing:

  • Process analysis and selection
  • Subcontractor capabilities and process audits
  • Contract review and purchase agreements
  • Supply chain development
  • Subcontractor sourcing and selection
  • Product qualification test methods and procedures
  • Product qualification documentation
  • Product qualification test planning and implementation
  • Quality planning and acceptance criteria

CASE STUDIES

A COST-CUTTING REHAB

A manufacturer of physical therapy equipment asked Integrity to find cost reductions in the design of a product within its line of therapy equipment. We were able to provide several different design options to reduce the client’s costs by up to 40%.

QUALITY ISSUES CONTROLLED

After working with another vendor, a Fortune 500 company was forced to suspend international ship-ments of millions of dollars in industrial equipmentdue to quality problems. Integrity Design Engineering was brought in and, within 72 hours, we identified several problems and suggested solutions. After corrective actions and verification, the client was able to continue production.